Sr. Manufacturing Engineer – Automation

Advantage Resourcing
Published
July 17, 2021
Location
Boulder, CO
Category
Job Type

Description

Sr. Manufacturing Engineer – Automation

Position Type: Direct Hire

Position Location: Boulder, CO

Position Salary: $125,000 – $140,000 Base (Depending on Experience) + Bonus

Responsibilities:

  • Lead and support the successful development of automated processes to manufacture products that meet customer requirements
  • Collaborate with Operations and Quality personnel to develop the necessary fixtures, tooling, automation software and documentation for the successful launch of products in full-scale manufacturing
  • Implement new automation technologies and manufacturing capabilities to reduce cost, improve manufacturing efficiency and better meet customer needs
  • Maintain floor presence on a regular basis to provide automation and manufacturing assistance as required to support unexpected downtime and product changeovers, ensuring consistent production and minimizing downtime
  • Analyze existing manufacturing processes for capability, stability and quality, and recommend improvements
  • Research and recommend equipment and technology to support cell manufacturing
  • Provide floor support for automation systems, which includes setup, adjustment, troubleshooting and maintenance of robotic assembly and vision inspection equipment
  • Identify tooling needed to manufacture products and ensure on-time procurement of tooling for validation
  • Perform detailed process analysis (e.g. time studies, process mapping) to identify process improvement opportunities
  • Support the analysis of production flow, equipment utilization and efficiencies through the application of fundamental Lean manufacturing techniques
  • Support the successful manufacturing of products after release to the production floor
  • Develop automated manufacturing processes for new products and product changes
  • Design and model fixtures for work-holding, inspection, and assembly of new products
  • Interface with tooling suppliers and outside fabricating shops to successfully develop and manufacture fixtures
  • Facilitate the flow of prototype and qualification work-in-process through development, production, and outside vendor work centers
  • Manage the validation of processes to customer requirements through the coordination and monitoring of qualification builds
  • Provide direct feedback to customers on the manufacturability of new products
  • Use templates and standard practice to develop process and quality documentation for the manufacture of new products
  • Know and follow all safety requirements
  • Provide task status and development updates to Program Managers and supervisors
  • Understand and adhere to the Quality Management System (QMS)
  • Assist in the review and Root Cause Analysis (RCA) of product defects and manufacturing issues
  • Train production associates in the work processes developed by the engineering team
  • Travel to other site locations, dependent upon needs and maintain flexibility with daily work schedule

Requirements

  • Bachelor’s Degree in Mechanical or Electrical Engineering, or equivalent experience; Higher education preferred.
  • 5 + years of manufacturing experience and the ability to program and troubleshoot a variety of automation systems, including:
    • ABB robotics using RobotStudio software
    • Allen Bradley PLC using RSLogix and RSLinx software
    • Cognex vision systems using Insight and EasyBuilder software
  • Familiarity with OEE concepts and reporting
  • Working knowledge of EN ISO 13485 and FDA CFR820 preferred.
  • Fundamental knowledge of machining
  • Ability to read and create detailed part drawings with GD&T
  • Proficiency with SolidWorks and familiarity with PDM tools
  • Good understanding of statistics and process control (SPC)
  • Detailed understanding of medical manufacturing process validations
  • Detailed understanding of the product development process
  • Detailed understanding of quality control systems
  • High level of competence in time management, technical writing, communication and organizational skills
  • Passion for delivering excellent customer service
  • Good general computer skills, including the MS Office suite of software

Benefits:

  • Full Benefits (Medical, Dental, Vision)
  • 401K + Matching
  • Bonus Program

About Advantage Resourcing

Advantage Resourcing is committed to providing equal employment opportunity for all persons regardless of race, color, religion (including religious dress and grooming practices), sex, sexual orientation, gender, gender identity, gender expression, age, marital status, national origin, ancestry, citizenship status, pregnancy, medical condition, genetic information, mental and physical disability, political affiliation, union membership, status as a parent, military or veteran status or other non-merit based factors. We will provide reasonable accommodations throughout the application, interviewing and employment process. If you require a reasonable accommodation, contact us. Advantage Resourcing is an E-Verify employer. This policy is applicable to all phases of the employment relationship, including hiring, transfers, promotions, training, terminations, working conditions, compensation, benefits, and other terms and conditions of employment.

All employees are directed to familiarize themselves with this policy and to act in accordance with it. All decisions with respect to employment matters and other phases of employer-temporary employee relationships will be in keeping with this policy and in accordance with all applicable laws and regulations.

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